Specifications of marble stone flooring

Marble stone flooring is not a latest trend in flooring. We are using it from long time. Marble is very durable and its shining remains for long. Cleaning your marble floor is as easy as a b c.

Specification of Marble Stone

Marble floor with borders...amazing

Specification of Marble Stone Flooring

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Raw Material for Marble Flooring

•  Marble Stone
• Coarse Sand
• Ordinary Cement
• White Cement
• Pigment
• Polishing Material

Raw marble slab before flooring

(This Picture is Contributed by "Ahmed")

Raw Material in Base Coat and Upper Layer

• Sand
• Brick Blast
• Cement

Quantity of Cement and Other Material Sufficient for one Sq. meter for flooring

Base Coat:-

Top Layer:-

Curing Of Marble Stone Flooring

Polishing and Finishing

• The grinding may be done either by hand or by machine.
•  Manual grinding should be done after two days  of laying of marble flooring
• Machine grinding should commence 3-4 days after laying marble  stone flooring

First Grinding

• The grinding should be done by machine with grit No. 60.
• The water should be used profusely during grinding.
• After grinding the surface should thoroughly be washed to remove all grinding mud.
• A grout of cement and pigment in the same mix and proportion apply to the surface.
• It should be allowed to dry and then cured for four days.

Second Grinding

The second grinding is done with machine fitted with fine grit blocks No120. The surface is again washed cleanly and is repaired if required.

Modern age grinder for marble flooring.

(This Picture is Contributed by "Ahmed")

Final Grinding

• The final grinding with machine fitted with finest grade grit blocks No. 320 should be carried out the day after second grinding.
•  The grinding should be done to get the surface even, smooth without any pinholes. 
•  Care should be taken during final grinding that foreign matter, particles of sand etc. do not scratch the surface.
• After final grinding, whether by machine or by hand, the surface should be washed clean.  
• Oxalic acid powder should be dusted over the surface at the rate of 33 gm per square meter.
• The water is then sprinkled and the surface is rubbed hard with felt or pad of woolen rags.
•  Next day the floor should be wiped with a moist rag and be dried with a soft cloth and be finished cleanly. 
• The floor should then be covered with oil free saw dust which is removed after completion of all construction work, such as painting, distempering, electrical work, plumbing, joinery work etc.  
• After occupying area the floor should be washed cleanly with dilute oxalic acid solution, be dried and rubbed with clean cotton waste.
• In case wax polished surface is desired, wax polish is applied sparingly with soft cloth on clean and dry surface.
• The surface should be rubbed thoroughly with clean cotton waste or a polishing machine fitted with felt or jute bag bobs.
• Any surplus wax should be mopped up and rubbing is continued until the floor ceases to be sticky.

Granite Polishing:

• The grit block used in granite polishing has designation number 1 to 6.
• The initial cutting and grinding of joints to a smooth and level surface is done with machine fitted with grit block number 1 and 2.
• The subsequent grinding with final and final grit block number 3 to 6 is for polishing and achieving a fine sheen on the marble. 
•  This is followed by buffing with tin oxide powder. Wax polishing is not necessary in granite polishing.

Polishing - Final touch for marble floor and...

(This Picture is Contributed by "Ahmed")

Precautions

•  You can start laying stone slab after the bedding has sufficiently been leveled and lightly compacted.  
•  Care should be taken that the floor is not left slippery.
• Neat cement should be applied on joints.
• Make sure that each stone slab is laid perfectly in level and is tapped with wooden mallet till it is aligned with neighboring stone slab.
• The joints should be in straight lines and not more than 1 mm wide.
• Fill in the joints with cement-pigment paste of matching color after one day.
• Minimum seven days curing is recommended after stone slabs are fixed as inadequate curing leads to stone slab de-bonding from mortar.

This is the final result.

(This Picture is Contributed by "Ahmed")